Oral liquid is a common internal medicine, can be taken directly by mouth, convenient, fast, easy to absorb. With the improvement of people's living standards, the demand for oral liquid is also increasing, so the use of oral liquid filling line is also more and more extensive.
1. Equipment introduction
Oral liquid filling line is a set of automation, production efficiency and filling accuracy in one of the equipment, mainly including automatic cleaning machine, filling machine, capping machine, label machine, bottle machine, conveyor and other components. Different models and configurations of equipment include multiple stations and control systems, with different production capabilities and product adaptability.
2. Use method
1. Before starting the device, check the device to ensure that all parts of the device work normally.
2. Pour the oral liquid to be filled into the feed box of the equipment and adjust the liquid level to the predetermined height.
3. Adjust the filling quantity and speed and other parameters, press the start switch, the equipment will automatically start filling.
4. Once the filling is completed, the device will automatically screw the cap and label it after the cap is finished.
5. Finally, the filled oral liquid bottle is put into the conveyor, which sends it to the next process link for processing.
3. Operation process
Step 1 Turn it on
Before starting, the safety doors, warning lights, switches and other components of each part of the equipment should be checked.
2. Add ingredients
Pour the oral liquid to be filled into the feed box of the equipment, taking care not to overflow.
3. Adjust parameters
According to the needs of products, adjust the filling quantity, speed and other parameters.
4. Start the device
Press the start switch and the device starts to operate automatically.
Step 5 Fill
After the precise control of the filling machine, the equipment will accurately fill the liquid into the bottle according to the preset capacity, speed and other parameters.
6. Screw the cap
The device will automatically screw the cap of the bottle containing the oral liquid.
7. Label
When the cap is finished, the device will automatically attach the label to the bottle.
Step 8 Transport
Finally, the filled oral liquid bottle is placed in the conveyor, which sends it to the next process for processing.
4. Common faults and solutions
1. The bottle is offset when the cap is turned
Possible cause: The surface of the capping machine is uneven or the feed is unstable.
Solution: Check and adjust the capping machine to ensure smooth feeding.
2. The bottle is leaking when filling
Possible cause: the filling secret is not sealed properly, or the bottle is not neat enough.
Solution: Check the filling machine seal and replace it, or adjust the bottle feeding method.
3. Labels are not securely attached
Possible causes: the label viscosity is not enough, or the machine labeling position is not accurate.
Solution: Replace the label with a better viscosity, or adjust the machine according to the position of the label.
5. Precautions
1. Before operating the equipment, read the operating instructions and operate according to the instructions.
2. When operating the equipment, attention should be paid to the safety of the person, and it is forbidden to put the hand or his belongings inside the equipment.
3. Maintenance equipment should be carried out regularly to ensure the normal start-up of the equipment and extend the service life of the equipment.
4. When the equipment is faulty, professionals must be found for maintenance operations to ensure that the equipment will not be damaged twice.
In short, oral liquid filling line is a kind of efficient and intelligent equipment, which has a wide application prospect in the market of drugs, health products, cosmetics and so on. Accurate reading and compliance with the instruction manual, perfect operation and maintenance management, can better help manufacturers to improve production efficiency, reduce material losses, and ensure the stability and safety of product quality.