Vial Filling Line

Introducing the Revolutionary Vial Filling Line

If you're in the pharmaceutical or cosmetic industry and are in search of a reliable and efficient vial filling line, then our Vial Filling Line is the perfect product for you. Designed and manufactured in China, our Vial Filling Line is one of the most advanced and innovative pieces of equipment on the market today. It is capable of filling vials of various sizes and shapes with a wide range of liquids, including oils, serums, creams, and lotions.

Our Vial Filling Line is designed to meet the needs of both small and large-scale production. It is a fully automated system that requires minimal operator intervention. With its accuracy and efficiency, it will help you streamline your production and reduce your manufacturing time, allowing you to meet your customers' demands much faster.

The Vial Filling Line is equipped with several features that make it stand out from other vial filling machines. These features include:

1. High Filling Accuracy

Our Vial Filling Line features an advanced filling system that ensures accurate and consistent filling of each vial. The system is designed to minimize product loss and waste, ensuring that you get the maximum yield from your manufacturing process.

2. Robust Construction

Our Vial Filling Line is made of high-quality materials that make it durable and corrosion-resistant. It can withstand the toughest production environments while maintaining its efficiency and accuracy.

3. User-Friendly Interface

The Vial Filling Line features an intuitive user interface that makes it easy to operate. The interface is designed to reduce the operator's learning curve, ensuring that they can start using the equipment with minimal training.

4. Flexible Production Capabilities

The Vial Filling Line is compatible with a wide range of vial sizes and shapes, allowing you to have flexibility in your production. Whether you need to fill small or large vials, our filling line can handle it all.

5. Easy to Maintain

Our Vial Filling Line is designed for easy maintenance, reducing downtime and ensuring maximum uptime. With our comprehensive maintenance program, you can ensure that your equipment is always at its optimal operational efficiency.

In addition to the above features, our Vial Filling Line is also compliant with various regulatory bodies' standards. It adheres to GMP and cGMP requirements, making it suitable for use in both the cosmetic and the pharmaceutical industry.

Using our Vial Filling Line, you can increase your production output and improve your product's quality. You will be able to deliver your products to your customers faster, increasing customer satisfaction and revenue.

In conclusion, our Vial Filling Line is the perfect equipment for any organization that wants to streamline its manufacturing process and increase its production output. The Vial Filling Line is packed with features that ensure accuracy, efficiency, and ease of use. It is suitable for use in both the cosmetic and the pharmaceutical industry and adheres to GMP and cGMP standards.

So, if you're looking for a reliable and efficient vial filling line, choose our Vial Filling Line. Get in touch with us today, and we will provide you with more information about our product and help you answer any questions you may have.

Application Range

The vial filling line is suitable for the production of 2-25ml vial liquid injections. This vial filling line can complete twenty or so processes, including spraying water, ultrasonic rough washing, water flushing of bottle outer wall, two times recycled water flushing of bottle inner wall, air blowing, clean water flushing, two times clean air blowing, blowing of bottle outer wall, preheating, drying, sterilizing and pyrogen removing, cooling, nitrogen pre-filling, filling, nitrogen post-filling, stoppering, capping and so on.

Characteristics

◆ This vial filling production Line is composed of vertical ultrasonic bottle washing machine, hot air circulating sterilizing tunnel oven and vial filling and stoppering machine, capping machine and each machine can also be used separately.

◆ The ultrasonic bottle washing machine of pharmaceutical vial filling line adopts a mechanical arm to clamp bottles and therefore is suitable for vial bottles with various specifications;

◆ The ultrasonic bottle washing machine has good cleaning effect and saves energy by reciprocated tracking and inserting spraying needle into the bottle for water and air washing, and it is equipped with an anti-vibration rack;

◆ The ultrasonic bottle washing machine separates its water spraying process from all water pipelines, thus avoiding cross contamination and complying with the GMP requirements;

◆ The ultrasonic bottle washing machine is added with a bumper block for the bottle feeding screw to protect it and reduce bottle breaking risks;

◆ The ultrasonic bottle washing machine adopts imported synchronous belt to connect to the block used for transferring the washed vials, with stable and reliable operation;

◆ Heated by hot circulating air, the hot air circulating sterilizing tunnel oven is energy-efficient with uniform temperature inside;

◆ The hot air circulating sterilizing tunnel oven of  vial liquid filling line has protection function against sudden power failure, thus keeping safe operation;

◆ The hot air circulating sterilizing tunnel oven is equipped with circulating water cooling device, which doesn't consume air volume in the room, reduces the risk of pressure difference imbalance and has satisfactory cooling effect;

◆ The hot air circulating sterilizing tunnel oven is configured with automatic pressure difference balance adjustment system to minimize high temperature discrepancy and temperature rise in the filling room and washing drying room, etc., caused by pressure difference imbalance between the room and the oven.

◆ The hot air circulating sterilizing tunnel oven is configured with DOP test port for testing air pressure, air speed and dust particles;

◆ The hot air circulating sterilizing tunnel oven has sterilization function at the cooling section (specially required for FDA);

◆ This vial filling machine transfers bottles with horizontal synchronous belt at a high speed. It has accurate operation and facilitates change parts replacement;

◆ A certain distance between the conveyor (on which bottles are transferred) and the work surface is reserved, which is conducive to the passage of class 100 laminar flow and the prevention of pollution to the medicine liquid resulted from turbulent flow;

◆ The stoppering part of vial filling production line offers stoppers in horizontal direction with a horizontal disc, which is convenient for observation, filling and high-speed stopper delivery;

◆ The filling machine can be equipped with ceramic pump, stainless steel pump and peristaltic pump;

◆ The filling machine has no bottle no filling and no bottle no stoppering functions;

◆ Optional filling servo system can be adopted in the filling machine (eg. Delta, Mitsubishi, Schneider).

◆ PLC (programmable logic controller) master control, frequency converter and touch screen control technology are adopted with stable and reliable operation; the touch screen can display the running status of each single machine, water pressure, air pressure, wind pressure, temperature, etc. of each control point, the on-off state of each switch and fault, self-diagnosis and fault analysis and troubleshooting methods, enabling the entire production process to achieve automatic control. The three-machine automatic balancing device is used in the production line to guarantee balanced and reliable production.

The following configurations can be adopted according to the customers' requirements:

◆ Control systems of such brands as Siemens, Schneider, Mitsubishi and Delta;

◆ On-line detection of water and air pressure, water temperature and ultrasonic intensity, dust particles and wind speed, alarm and record function and printing system;

◆ ORABS, CRABS and sterile isolator system.

Technical Parameter

Successful Vial Filling Line Project

Project Type: Pharmaceutical Equipment

Vial bottle liquid filling line

Vial size: 2ml 10ml

Production speed: 1200-1500 bottles/hour

Equipment composition: vial filling and sealing capping machine + labeling machine.

Why Choose Us?

• Our products are widely used in pharmaceutical, chemical and food industries.
• Our Vial Filling Line is of high quality and can compete with similar products of any other brand.
• Our machines are built to endure the rigorous requirements of the pharmaceutical industry.
• Our company has been committed to the development of Vial Filling Line and the development of domestic and foreign markets. At present, our products have won the recognition of consumers from all walks of life at home and abroad, and have a good reputation in the industry. "Continuous innovation, the pursuit of perfection" is always our aim. For this reason, we will continue to provide customers with first-class products and comprehensive services.
• Our experienced team is always ready to provide personalized support and solutions to our customers.
• In order to ensure quality and meet our customers' requirements, we have obtained a series of quality management system and product certification certificates.
• Our technical support team is available 24/7 to assist with any questions or issues you may have.
• In the face of cutthroat market competition and a "herd" market landscape, companies need to emphasize performance first more than ever.
• We invest heavily in research and development to stay at the forefront of the industry.
• In today's situation, we must expand our horizons and apply international thinking in order to take advantage and win the first opportunity.

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