Vial Powder Filling Line

Introduction

Welcome to our product introduction of the Vial Powder Filling Line, the perfect solution for all your pharmaceutical and biotech filling requirements. As a leading manufacturer based in China, we have been providing innovative and cutting-edge pharmaceutical equipment to our valued customers worldwide for several years.

Our Vial Powder Filling Line is a highly advanced filling system that has been designed to fill vials with high accuracy, efficiency, and reliability. This versatile machine is ideal for filling all kinds of dry powders such as antibiotics, vitamins, biological products, and other pharmaceutical products into vials of various sizes.

Features and Benefits

The Vial Powder Filling Line is equipped with advanced technology and a range of features that make it stand out from other filling machines in the market. Here are some of the key features and benefits of our filling line:

1. High Accuracy and Efficiency

The Vial Powder Filling Line is designed to provide highly accurate and efficient filling operations. The machine uses advanced filling mechanisms that ensure precise dosing and minimal product wastage.

2. Automated Operations

The Vial Powder Filling Line is fully automated, which means that operators do not need to perform any manual steps during the filling process. This not only minimizes the chances of operator error but also increases the overall efficiency of the process.

3. Easy to Operate and Maintain

The Vial Powder Filling Line has been designed to be user-friendly and easy to operate. The machine is equipped with an intuitive interface that allows users to easily set parameters such as filling volume, filling speed, and so on. Maintenance is also minimal, making it an ideal machine for both large and small production runs.

4. Versatile Application

The Vial Powder Filling Line is versatile and can fill a wide range of vial sizes, ranging from 2ml to 100ml. This makes it an ideal machine for pharmaceutical companies that manufacture a variety of products in different vial sizes.

5. High-Quality Construction

The Vial Powder Filling Line is built to last. The machine is made of high-quality materials that ensure durability, reliability, and long service life. This makes it a cost-effective investment for pharmaceutical companies looking to improve their filling operations.

Applications

The Vial Powder Filling Line is ideally suited for use in pharmaceutical and biotech industries. It can be used for filling a variety of dry powders such as antibiotics, vitamins, biological products, and other pharmaceutical products into vials of various sizes. Its versatility and accuracy make it an ideal machine for small and large production runs.

Conclusion

In conclusion, the Vial Powder Filling Line is an outstanding machine that has been specifically designed to meet the high demands of the pharmaceutical industry. Our state-of-the-art filling system provides highly accurate and efficient filling operations, easy operation and maintenance, versatile application, and high-quality construction, making it a cost-effective investment for any pharmaceutical company looking to improve their filling operations.

We invite you to get in touch with us today to learn more about our product and how it can benefit your business. Our team of experienced professionals is always available to answer any questions you may have and provide you with the support you need to make an informed decision. Thank you for considering our Vial Powder Filling Line, and we look forward to hearing from you soon!

Introduction

The vial powder filling line is made up of vertical ultrasonic bottle washing machine, hot air circulating sterilizing tunnel oven and numerically controlled screw filling machine, capping machine and labeling machine, and each unit can also be used separately.

This vial powder filling production line is suitable for the production of 7-25ml vial powder injections. It can complete twenty or so processes, including spraying water, ultrasonic rough washing, water flushing of bottle outer wall, two times recycled water flushing of bottle inner wall, air blowing, clean water flushing, two times clean air blowing, blowing of bottle outer wall, preheating, drying, sterilizing and pyrogen removing, cooling, powder filling, stoppering, capping, labeling and so on.

Characteristics

◆ The bottle washing machine of vial auger powder filling line adopts a mechanical arm to grip bottle and therefore is suitable for vials with various specifications;

◆ The ultrasonic bottle washing machine has good cleaning effect and saves energy by reciprocated tracking and inserting spraying needle into the bottle for water and air washing, and it is equipped with an anti-vibration rack, so as to improve the accuracy of inserting the spraying needle into the bottle and reduce the occurrence of needle breaking;

◆ The bottle washing machine separates its water spraying process from all water pipelines, thus avoiding cross contamination and complying with the GMP requirements;

◆ The bottle washing machine feeding screw has a buffer block to protect it and reduce bottle breaking risks;

◆ The whole bottle washing machine applies the imported synchronous belt to connect to the block used for transferring the cleaned vials, with stable and reliable operation;

◆ Heated by hot circulating air, the hot air circulating sterilizing tunnel oven is energy-efficient with uniform temperature inside;

◆ The hot air circulating sterilizing tunnel oven of pharma vial filling line is of protection function against sudden power failure, thus keeping safe operation;

◆ The hot air circulating sterilizing tunnel oven is equipped with circulating water cooling device, which doesn't consume air volume in the room, reduces the risk of pressure difference imbalance and has satisfactory cooling effect;

◆ The hot air circulating sterilizing tunnel oven is configured with automatic pressure difference balance adjustment system to minimize high temperature discrepancy, temperature rise in the filling room and washing and drying room, etc., caused by pressure difference imbalance between the room and the oven.

◆ The hot air circulating sterilizing tunnel oven is set with DOP test port, including air pressure, air speed and dust particles test ports;

◆ The hot air circulating sterilizing tunnel oven is configured with sterilization function at the cooling section (FDA requires);

◆ The hot air circulating sterilizing tunnel oven mesh belt can be equipped with ultrasonic and CIP systems;

◆ The vial powder filling machine adopts advanced design idea, with high-speed and accurate operation and being convenient for changes parts replacement;

◆ The filling machine adopts AC servo motor to drive the filling screw to rotate, thus ensuring precise powder filling;

◆ The filling machine achieves adjustment of filling volume directly through the touch screen;

◆ The filling machine can be configured with class 100 circulating laminar flow unit;

◆ The filling machine has no bottle no filling, and no bottle no stoppering functions;

◆ PLC (programmable logic controller) master control, frequency converter and touch screen control technology are adopted with stable and reliable operation; the touch screen can display the running status of each single machine, water pressure, air pressure, wind pressure, temperature, etc. of each control point, the on-off state of each switch and fault, self-diagnosis and fault analysis and troubleshooting methods, enabling the entire production process to achieve automatic control. The automatic balancing device is used in the production line to guarantee balanced and reliable production.

The following configurations can be adopted according to the customers' requirements:

◆ Control systems of such brands as Siemens, Schneider, Mitsubishi and Delta;

◆ On-line detection of water and air pressure, water temperature and ultrasonic intensity, dust particles and wind speed, alarm and record function and printing system;

◆ ORABS, CRABS and sterile isolator system.

Technical Parameter

Successful Vial Powder Filling Line Project

Project Type： Pharmaceutical

Equipment: Vial powder line for washing, sterilizing and drying, filling and sealing

Vial size: 20ml

Capacity: 2500pcs/h

Equipment composition: ultrasonic bottle washing machine + hot air circulation sterilization tunnel + vial powder filling and stoppering machine + capping machine + labeling machine + powder mixer + vacuum feeder

Why Choose Us?

• We believe in continuous improvement and are always looking for ways to enhance our products and services.
• The company emphasizes an active and stable operation method, and is a real enterprise with core competitiveness.
• Our filling machines are designed to maximize workflow and minimize waste.
• We will let you come with exquisite and elegant products and warm and thoughtful service, and return with satisfaction.
• Our team of experts provide professional and efficient solutions for filling production needs.
• Our company follows the policy of taking the market as the driving force, science and technology as the guide, seeking credibility by quality and development by innovation, thus serving new and old users wholeheartedly.
• We have extensive experience in producing filling machines for both liquid and solid pharmaceuticals.
• We are willing to establish and carry out business with customers and friends on friendly, equal and mutual-benefit base. We hope our intelligence, efforts and sound credit will result in first-ranking service to all customers.
• We believe in building strong relationships with our customers through open and honest communication.
• Our company carefully manufactures high-quality Vial Powder Filling Line that are well received at home and abroad.

Hot Tags: vial powder filling line, China vial powder filling line suppliers, manufacturers, factory, Ear and Eye Drop Filling Machine, Vial Filling Line, Soft Bag Iv Filling Machine, Plastic Bottle Iv Filling Machine, , Vial Powder Filling Line