Prefilled Syringe Filling and Sealing Machine
Prefilled Syringe Filling and Sealing Machine

Prefilled Syringe Filling and Sealing Machine

The prefilled syringe filling and sealing machine is mainly used for unpacking, film removal, filling and stoppering of disposable syringes in honeycomb trays in pharmaceutical factories.
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Introducing the Prefilled Syringe Filling and Sealing Machine!

 

Are you in the pharmaceutical or biotech industry? Are you tired of relying on manual labor to fill and seal syringes for your products? Look no further than the Prefilled Syringe Filling and Sealing Machine!

Our machine is a fully automated system that can fill and seal prefilled syringes quickly and accurately. Whether you are producing vaccines, hormones, or other biologics, our machine can handle it.

Here are some key features of our machine that set it apart from the competition:

 

1. High Capacity

Our machine can fill and seal up to 200 syringes per minute, making it ideal for large-scale production. This high capacity means you can increase your output and meet demand faster than ever before.

 

2. Easy to Operate

Our machine is designed to be user-friendly and easy to operate. The intuitive touch screen interface allows operators to quickly adjust settings and monitor production. Our machine also comes with a comprehensive user manual and training videos to ensure your team is up to speed.

 

3. Accurate Filling

 Our machine uses a peristaltic pump to precisely measure and control the filling process. This ensures that each syringe is filled with the exact amount of product you need. Our machine also includes a reject station that can automatically identify and remove any faulty syringes.

 

4. Quality Sealing

Our machine uses a laser sealing process to create a strong and reliable seal on each syringe. The laser creates a consistent seal that is resistant to tampering and contamination. Our machine also includes a reject station that can identify any improperly sealed syringes and remove them from production.

 

5. Customizable

Our machine is designed to be flexible and customizable to meet your specific needs. We can work with you to design a custom solution that fits your product, production volume, and facility layout.

 

In addition to our machine's features, we offer comprehensive after-sales service and support. Our team of engineers and technicians can provide installation, training, and maintenance services to ensure your machine is always running at optimal performance.

 

In summary, if you are looking for a reliable, high-capacity, and easy-to-use solution for prefilled syringe filling and sealing, look no further than our Prefilled Syringe Filling and Sealing Machine. Contact us today to learn more about our machine and how we can help you improve your production process.

 

Introduction

The prefilled syringe filling and sealing machine is mainly used for unpacking, film removal, filling and stoppering of disposable syringes in honeycomb trays in pharmaceutical factories. A tray with empty syringes is usually manually put in a tray bracket, and manually taken out after all the filling and sealing steps are completed. And then another tray with empty syringes is put into the bracket.

prefilled syringe filling

The application of the prefilled syringe filling and sealing machine can realize high-capacity production of medicine, food, and daily-chemical products, thereby helping those enterprises to achieve the purpose of high-speed production. The prefilled syringe filling line plays an important role in medicine, food, and daily-chemical enterprises.

 

Performance Characteristics

1. The prefilled syringe filling and sealing machine uses servo control system to automatically complete such process as unpacking of honeycomb trays, film removal, transferring, filling, rubber stopper sending, stoppering, tray feed-out, etc. Integrating mechanical and electrical control, it has stable operation and high degree of automation.

2. It uses both servo system and air cylinder to take syringes out of the honeycomb trays and then put them back automatically.

3. It uses servo system to control and rotate the ceramic pump or metal pump for filling, with high filling accuracy and convenient adjustment.

4. It is equipped with detection systems at filling station, stopper transferring station and stoppering station, which can realize online detection for filling needle position, stoppers conveying and stopper position.

5. There is no friction between rubber stoppers and the liquid and between rubber stoppers and the lower track during the stopper transferring process, and stoppers are always under the protection of laminar flow, thus to avoid the risks of generating particles and pollution.

6. Its main transmission components are all servo-driven, and are located in the lower part of the machine frame, which can be accurately positioned and avoid environmental pollution.

7. It is designed and developed by integrating and developing various advanced technologies and combining modern filling principles, which is sterile and can be configured with ORABS system, and the CIP/SIP (cleaning in place/ sanitization in place) system for filling is optional.

8. The high configuration model of this machine can fully comply with the EU GMP and US FDA standards.

 

Successful Plastic Prefilled Syringe Filling Line Project

Industry: Pharmaceutical Industries

Product: Prefilled Syringe Filling Production Line

Plastic pre-filled syringe isolator filling line and packaging line for plastic pre-filled syringe cylinder bottle loading, bottle unscrambling, blowing ion wind, spraying silicone oil, screwing cap, filling. plugging, inserting tray, screwing rod, labeling, pillow packaging. 

Bottle size: 5ml, 10ml

Capacity: 10ml, 12000pcs/h

syringe filling machine

Why Choose Us?

  • Our machines are designed to save you time and money by maximizing production efficiency.
  • Our internal leadership group focuses on the improvement of various systems and the establishment of corporate culture, and carries out various trainings.
  • We have extensive experience in producing filling machines for both liquid and solid pharmaceuticals.
  • We'll continue to devote ourselves to market & product development and build a well-knit service to our customer to create a more prosperous future.
  • Our goal is to provide sustainable, cost-effective solutions to help our customers grow their businesses.
  • We thinks what clients think, the urgency of urgency to act from the interests of a purchaser position of principle, allowing for Prefilled Syringe Filling and Sealing Machine.
  • Our commitment to quality and customer satisfaction sets us apart from the competition.
  • Based on the principle of honesty and customer supremacy, we will develop the best products, provide the best services, and create the best brands.
  • Our state-of-the-art manufacturing facility ensures the highest level of precision and accuracy in every product.
  • In terms of quality control, with customer satisfaction as the goal, strengthen on-site management, run a quality management system, and use modern management techniques and methods to promote a virtuous circle of company development.

 

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