Introduction
The vial liquid filling line integrates four key units: a vertical ultrasonic vial washing machine, a hot air sterilization tunnel, an automatic filling and stoppering machine, and a vial capping machine. Backed by over ten years of technical expertise, our systems have been exported to numerous countries and regions, earning widespread recognition in the global market.
The equipment is designed for high automation, seamlessly executing the entire workflow-from vial loading, washing, and sterilization to filling, stoppering, capping, and final discharge. With minimal operator input and reduced manual intervention, it significantly enhances production efficiency in pharmaceutical manufacturing facilities.
Performance Features
High Precision Filling: Equipped with advanced servo-driven pumps, the system ensures filling accuracy within ±1%, minimizing product loss and maximizing yield.
Full Process Automation: The line performs washing, sterilization, depyrogenation, filling, stoppering, and capping automatically, reducing operator dependency and contamination risks.
Excellent Sterility Assurance: Designed with CRABS/ORABS or isolator integration options, it provides a Grade A sterile environment essential for aseptic processing.
Wide Compatibility: Supports 1‒100ml vials and various filling formats including liquids and powders, with options for nitrogen protection before and after filling.
User-Friendly Operation: Featuring an intuitive HMI and PLC control system, the equipment allows easy parameter setting, process monitoring, and data traceability.
Robust Construction: Made of 316L stainless steel and polished to a high surface finish, all product contact parts are corrosion-resistant and easy to clean.
High Operational Efficiency: With a output range of 1,000‒36,000 vials per hour, the line ensures high productivity while maintaining consistent quality.
Customizable Configurations Available:
Control Systems: Siemens, Schneider, Mitsubishi, Delta, and more.
Online Monitoring & Alarms: Real-time detection of water/air pressure, water temperature, ultrasonic intensity, particulate matter, and wind speed, with alarm logging and print capabilities.
Containment Options: ORABS, CRABS, or fully isolated sterile barrier systems.
Technical Parameter
| Suitable Vial Types | 1‒100ml (customizable) |
| Production Capacity | 1,000‒36,000 vials/hour |
| Filling Accuracy | ≤ ±1% |
| Number of Filling Heads | 1‒20 (adjustable based on output) |
| Pump Types | Peristaltic pump / Ceramic pump / Stainless steel pump |
| Capping Success Rate | ≥ 99.9% |
| Power Supply | 380V / 50Hz (or customized) |
| Material Contact Parts | 316L stainless steel |
Hot Tags: sterile vial liquid filling line, China sterile vial liquid filling line suppliers, manufacturers, factory
