Vial Liquid Filling Line
Vial Liquid Filling Line

Vial Liquid Filling Line

Our automated vial filling line performs an integrated process from ultrasonic cleaning and depyrogenation to precise liquid filling and stoppering, ensuring compliance for a wide range of injectable pharmaceuticals.
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Introduction

 

The vial liquid filling line is composed of ultrasonic bottle washing machine, sterilization dryer, filling and stoppering machine, capping machine. It can complete spraying water, ultrasonic cleaning, flushing of inner and outer wall of bottle, preheating, drying and sterilization, removing heat source, cooling, bottle clear-up, (pre-filling nitrogen), filling, (nitrogen filling), plug clear-up, press plug, cap clear-up, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately, also made up production line, which is mainly used in production of vial injection and freeze-dried powder injection in pharmaceutical factory, can be applied to production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products etc.

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Performance Features

 

GMP & Pharmacopoeia Compliant: Meets the latest GMP and Pharmacopoeia cleaning standards.

Wide Specification Range: Accommodates 1ml–100ml vials (customizable).

High Production Capacity: Output ranges from 1,000 to 36,000 vials per hour.

Accurate Filling: Advanced system ensures precise liquid dosing with minimal waste.

Scalable Filling Heads: 1–20 filling heads available to match production needs.

Durable Build: Robust, corrosion-resistant structure for long-term use in harsh conditions.

Easy to Use: Simple interface allows operators to learn quickly and work efficiently.

Flexible Setup: Supports multiple vial sizes and formats for adaptable production.

Easy Maintenance: Designed for quick service to reduce downtime and sustain output.

 

vial filling line                                                                         vial filling line7

 

Customizable Configurations Available:

 

Control Systems: Siemens, Schneider, Mitsubishi, Delta, and more.

Online Monitoring & Alarms: Real-time detection of water/air pressure, water temperature, ultrasonic intensity, particulate matter, and wind speed, with alarm logging and print capabilities.

Containment Options: ORABS, CRABS, or fully isolated sterile barrier systems.

 

Technical Parameter

Product Model MYXY-4 MYXY-6 MYXY-8 MYXY-10 MYXY-12 MYXY-20
Specification(ml) 2-30ml
Output(pcs/min) 50-100 80-150 100-200 150-300 200-400 250-500
Filling Heads 4 6 8 10 12 20
Powder Supply 380V 50Hz
Stoppering Qualified Rate >=99%
Laminar Cleanliness 100grade
Vacuum Pumping Speed 10m3/h 30m3/h 50m3/h 60m3/h 60m3/h 100m3/h

 

 

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