Vial Washing Filling Capping Line

Before filling and sealing steps such as vials, ampoules, syringes, and oral liquid syrup bottles, it is a very critical process step to thoroughly clean the inside and outside of the bottle to remove residues and other pollutants inside and outside the container. This step prevents potentially harmful residues from affecting product and user safety. Marya ultrasonic cleaning system has a wide range of applications. Efficient and hygienic, and cost-effective design solutions, which can assist customers in cleaning various types and specifications of containers. The operation is simple and fast.

Significant advantages:

Three water three gas cleaning: Ultrasonic cleaning, circulating water, injection water, compressed air spray, etc. clean the inside and outside of the bottle multiple times to prevent cross-contamination;

Save costs: Circulating water is recycled and filtered independently to save energy costs;

Ergonomic design: Easy-to-adjust formats and quick format changes increase operational flexibility;

Marya tunnel oven for drying, sterilizing and depyrogenating containers after washing.

After cleaning vials, ampoules, syringes, oral liquid syrup bottles and other containers, removing residual water droplets on the inner and outer walls of the bottles while sterilizing the containers is also the top priority to ensure product safety. In order to adapt to many different types of glass containers, Marya can provide various types of solutions to efficiently and continuously process all different containers through the preheating section, high temperature sterilization section, and cooling section to meet customer needs.

Significant advantages:

Fully automated: Automatic bottle feeding and bottle discharging without operator intervention, improving operating efficiency;

Tunnel hot air circulation: The heat source is evenly distributed, and the depyrogenation effect is good;

Customizable: Drying and sterilization depyrogenation system can be customized according to customer needs;

Marya vial filling systems are highly customizable to ensure that the filling is done in the way the customer desires. With both flexibility and precision, the servo motor controls the filling pump to position and fill, with fast speed, accurate bottle division, and easy replacement of parts. One system can meet various volume filling needs. The application of high-end technology can be applied to the filling of different products and containers, from water to powder, glass bottles to plastic bottles, all of which can meet the customized requirements of customers.

Significant advantages:

High-precision filling process: filling accuracy: ≤±1% (determined according to the characteristics of the drug)

Multiple application advantages: can be used stand-alone or online;

Customizable: RABS/Isolators can be configured according to customer needs;

The capping sealing system is suitable for the sealing production of vials after stoppering. No matter how precise the filling accuracy is, we all need reliable capping to ensure the airtightness of the product, so as to ensure the quality of the product. Marya capping sealing system is suitable for sealing and capping various specifications of vials and oral liquid bottles. It can be adjusted according to the combination of different specifications of bottle stoppers and caps. The operation is convenient and fast, and at the same time, it can be equipped with RABS system to ensure a clean environment, providing different solutions for different needs of customers;

Significant advantage:

Class 100 clean environment, reducing environmental risks;

Equipped with a dust suction device, it can suck away the aluminum chips generated during capping and reduce environmental risks;