Introduction:
Our Glass Prefilled Syringe Filling Line advanced automation and precision engineering to deliver exceptional performance in pharmaceutical production. Designed for sterility and accuracy, it ensures high-speed filling with minimal product loss and operational downtime. It supports a wide range of syringe types and formulations. Ideal for vaccines, biologics, and other sensitive injectables, this system enhances productivity while maintaining strict adherence to cGMP standards.
Performance Advantages:
1.The design, materials, manufacturing, assembly and commisioning of the whole prefilled syringe filling line manufacturing process are in accordance with the new GMP regulations.
2.Automatic removal and return of the syringe from the honeycomb tray by means of a servo system combined with a cylinder.
3.Fully automatic production control with intelligent testing devices at the core stations.
4.Easy maintenance and repair: designed to be easy to disassemble and clean, reducing the difficulty and cost of maintenance and repair.
5.Intelligent: filling volume and stoppering depth can be adjusted on the touch screen, and each ceramic pump is controlled by a separate servo motor, and the filling accuracy of a single pump is adjustable and highly stable.
6.Flexible production mode: support a variety of production modes, such as single batch production, continuous production, etc., to meet different production needs.
7.Traceability: can record key data and information in the production process for easy traceability and quality control to ensure the safety and effectiveness of drugs.
8.Safety: the stopper missing detection sensor is used to detect whether there is missing stopper in the stopper taking plate, to ensure that the stoppering is 100% completed. It also has the alarms of stoppering and filling overload protection, out-of-limit air speed of dust particle, other abnormal conditions, etc.
Technical Parameter：
| Product Filling Head | 2-10 |
| Suitable Size |
0.1ml-20ml (as per user's requirement) |
|
Production Capacity |
2000-30000 bph |
|
Filling Accuracy |
≤ ±1% (according to drug characteristics) |
|
Capping qualified rate |
≥99.9% |
| Air consumption | 0.3-0.6MPa ~0.5m3/h |
| Power | 380V 10KW |
| Noise | ≤65 dba within 1m |
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