Introduction
The automatic glass bottle IV Infusion production line is made up of several working stations: washing, filling, stoppering, capping, unloading, labelling, etc. It is extremely popular among customers since it starts from a high base, and has reliable design, stable performance, high efficiency and low operating costs. The glass bottle, as a traditional form of infusion package, boasts superior stability, excellent water, oxygen and light isolation, good oxidation resistance and stable solubility to medicine liquids. Therefore, much medicine liquids on the market, especially nutritional liquids and liquids for medical treatment, all are packed in glass bottles.
Performance Characteristics
1. The bottle washing machine adopts a new structure (options including roller bottle washing machine, vertical bottle washing machine and box-type bottle washing machine). It separates prewashing and fine washing fully by completing the two actions with two different devices, thus avoiding cross contamination;
2. The box-type bottle washing machine adopts secondary bottle transferring technology, which prevents bottle falling, bottle turning-over and bottle explosion, enhances its stability and avoids impacts of excessive manual intervention on the production environment;
3. The box-type bottle washing machine uses SS mesh belt conveyor and bottle mouth positioning technology. It keeps a long inversion state of bottles after washing.; thus there is no remaining water in the bottle;
4. The vertical bottle washing machine uses an interlocking mechanical arm with good durability to hold the glass bottle tightly to refrain it from falling. The return spring uses compression spring, which avoids the poor durability of tension spring of the mechanical arm; the bottle washing nozzle is driven by servo motor to track bottle accurately. The nozzle is well aligned. The tracking range is adjustable. Thus, gaps resulted from wear of mechanical cam is avoided.
5. The filling machine adopts time-constant flow. Its filling volume is adjusted by computer, and its measurement is accurate. No bottle no filling function is realized. And CIP/SIP (cleaning in place/ sterilization in place) can be achieved;
6. After filling, nitrogen filling operation (normal nitrogen filling and vacuum nitrogen filling) can be carried out if needed. The processes of vacuum nitrogen filling and stoppering are controlled by solenoid valve, controlling the volume of remaining oxygen below 1.0% and thus to protect the medicine liquid;
7. The capping machine is equipped with a dust collecting device, which can suck away aluminum scraps produced during capping and discharge them in a centralized manner;
8. The online monitoring system is configured to monitor critical factors that may influence product quality, such as dust particles, planktonic bacteria, air speed and air pressure, throughout the process from bottle discharge to capping, and results can be printed out online.
9. The whole production line has high degree of automation, a number of patented technologies, reasonable structural design, reliability and versatility, requires not many operating personnel and not high labor intensity, and provides convenience for parts replacement, maintenance and operation.
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