Introduction
The RTU (Ready-to-Use) filling machine, also called the Three-in-One Prefilled Syringe Filling Machine, is a professional equipment specially developed and designed for various RTU pre-filled packaging materials. The entire machine is designed in compliance with GMP standards and is suitable for filling various substances, including hyaluronic acid, collagen, plant proteins, third-generation hyaluronic acid (containing microspheres), chitosan, sodium hyaluronate, gels, cross-linked products, hyaluronic acid, hydrogels, and insulin. It is widely used in the medical aesthetics and biopharmaceutical industries.
Three container types for selection
Vial Cartridge Syringe
Performance Advantages
1. The RTU filling machine adopts a full servo control system, which accurately synchronizes the operation rhythm of multi-stations such as feeding, filling, and stoppering, and avoiding production deviations caused by mechanical transmission errors.
2. The machine adopts a modular compact layout, integrating functions such as feeding, filling, stoppering, and testing into one unit.
3. The machine adopts a humanized operation interface design, with icon-based display of production parameters (filling volume, speed, pressure, etc.), equipment status (running/standby/alarm), and production data (output, qualification rate), supporting Chinese-English bilingual switching.
4. The RTU filling adopts ceramic pump, with dosage errors consistently controlled within ±1%.
5. The equipment fully considers cleaning convenience in structural design. The outer surface of the equipment adopts a circular arc transition design to avoid dust accumulation.
6. Operators complete nest positioning and adjustment in a closed aseptic space through the gloves, avoiding direct or indirect contact between the human body and materials/packaging throughout the process, completely blocking personnel contamination risks.
Technical Specifications:
| Applicable Containers | Vial(2R-30R), pre-filled syringe(1ml~10ml), cartridge (1.5-3ml) |
| Filling Accuracy | +0.2%(syringe) /+0.5% (vial/cartridge) |
| Production Speed |
Vial: 200 bottles/min. Pre-filled syringe/Cartridge: 350 pcs/min (maximum speed) |
| Cleanliness Class | ISO Level 5 (Level A environment) |
| Power Requirement | 380V+10%, 50/60HZ |
| Compressed Air Requirement | 0.7MPa, no oil and water (dew point ≤-40°C) |
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