Pharmaceutical Prefilled Syringe Filling Line
Pharmaceutical Prefilled Syringe Filling Line

Pharmaceutical Prefilled Syringe Filling Line

Our prefilled syringe filling line, designed for nest packaging, integrates automatic unpacking, precise filling, and vacuum stoppering. Utilizing full servo drive and high-definition ceramic pump technology, it ensures micro-liter filling accuracy with dosage errors consistently controlled within ±1%. The entire machine complies with cGMP standards, providing a reliable sterile filling solution for vaccines, biologics, and high-value aesthetic products.
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Introduction:

 

Our prefilled syringe filling line, designed for nest packaging, integrates automatic unpacking, precise filling, and vacuum stoppering. Utilizing full servo drive and high-definition ceramic pump technology, it ensures micro-liter filling accuracy with dosage errors consistently controlled within ±1%. The entire machine complies with cGMP standards, providing a reliable sterile filling solution for vaccines, biologics, and high-value aesthetic products.

 

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Performance Advantages:

 

1. The parts that are in indirect contact with the products (such as filling needles, stoppers, etc.) are made of 316L or medical silicone rubber, and the parts that are not in direct contact with the products (such as external surfaces, laminar flow supports, etc.) are made of SS304 or POM.

2. The prefilled syringe filling line is equipped with an isolator or RABS to provide a tight clean space for the pre-filled syringe filling process, ensuring that the filling area is always in a clean state that meets pharmaceutical production standards.

 

3. The equipment is equipped with a data traceability system that meets the requirements of FDA 21 CFR Part 11, which records key data during the pre-filled syringe filling production process, including production time, batch information, filling parameters, and inspection results.

 

4. The line integrates Clean-in-Place (CIP) and Sterilize-in-Place (SIP) functions, enabling a fully automatic cleaning and sterilization process without manual disassembly of equipment components.

5. The line integrates a visual inspection system, which performs real-time detection on the appearance and filling volume of pre-filled syringes through high-definition cameras and advanced image recognition algorithms.

 

Technical Parameter:

 

Product Filling Head 2-10
Suitable Size

0.1ml-20ml  (as per user's requirement)

Production Capacity

2000-30000 bph

Filling Accuracy

≤ ±1% (according to drug characteristics)

Capping qualified rate

≥99.9%

Air consumption 0.3-0.6MPa ~0.5m3/h
Power 380V 10KW
Noise ≤65 dba within 1m

 

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