Maya nasal spray filling line is engineered for pharmaceutical nasal preparations, including anti-allergic nasal sprays, isotonic saline nasal sprays and nasal liquid formulations. It integrates bottle unscrambling, filling, capping, labeling and coding in one continuous process, delivering high efficiency and significant labor savings. It is primarily designed for production of nasal spray preparations and is widely used in the pharmaceutical industry.
Performance Features
Washing Machine:
1. Adopts a two-water-one-air alternating spray rinsing method, providing comprehensive bottle cleaning with no residual liquid and no dead corners.
2. An optional ultrasonic cleaning module is available upon request, suitable for high-purity aseptic production scenarios, effectively removing particulate impurities from bottles to ensure filling cleanliness standards.
Tunnel:
1. Equipped with far-infrared electric quartz heating tubes, offering high thermal efficiency, energy savings, and durable performance with stable sterilization and drying results.
2. Utilizes a stainless-steel mesh belt with variable-frequency drive for smooth operation and adjustable speed, accommodating various production capacity requirements.
3. Features a partitioned design with independent heating and cooling sections, plus a thickened aluminum silicate fiber insulation layer for effective temperature retention and lower energy consumption.
4. Includes a dedicated top moisture-exhaust structure that rapidly removes water vapor, improving drying and sterilization efficiency and ensuring aseptic production quality.
Filling & Capping Machine:
1. Equipped with a servo control system and high-precision photoelectric detection, intelligently implements no-filling-no-bottle, no-stoppering-no-bottle, and no-capping-no-bottle, preventing defective products at the source.
2. Servo-driven metering pumps ensure accurate filling, combined with anti-drip suck-back technology and submerged bottom filling to minimize bubble generation, achieving high filling precision and consistent product appearance.
3. Optional integration of CIP and SIP modules for the filling system enables in-place cleaning and sterilization.
4. Optional nitrogen purging system effectively prevents oxidation of the product.
5. Independent servo-driven capping with precise and adjustable torque prevents thread stripping, bottle breakage, and poor sealing.
6. Compatible with 5-30 ml glass bottles and a variety of spray pump heads, supporting tool-free quick changeover.
7. Integrated functions include leakage rejection, on-line seal-integrity inspection, and automatic alarm interlock shutdown in case of abnormalities.
8. Can be equipped with laminar flow hoods or isolators to meet the aseptic production requirements of high-grade sterile workshops.
Application
1. Pharmaceutical Products
Production of sterile pharmaceutical spray formulations, including sterile saline nasal sprays, prescription nasal solutions, anti-allergic nasal preparations, and anti-inflammatory nasal care liquids.
2. Medical Devices
Mass production of medical device products such as Class II seawater nasal irrigation solutions, children-specific nasal sprays, and physiological seawater nasal care sprays.
3. Daily Chemical & Disinfection Products
Production of daily care spray products, including nasal moisturizing care sprays, antibacterial protective sprays, and household mild disinfection sprays.
4. Production Scenarios
Suitable for a full range of scenarios, including GMP-certified aseptic cleanrooms, high-grade medical production workshops, standardized mass production for export markets, and OEM/ODM contract manufacturing for brand-customized batch production.
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