Introduction:
Our cartridge filling line integrates washing, silicone oil coating, sterilization, filling, and capping processes in one GMP-compliant system. Designed for aseptic production of injectables, it features precision servo-driven filling with accuracy within ±1%, optional CIP/SIP, and isolator/RABS compatibility. The line ensures efficient depyrogenation and offers flexible operation for various cartridge formats. With advanced touchscreen controls and minimal operator intervention, it delivers high productivity while meeting international pharmacopeia standards.
before filling and capping after filling and capping
Application Industry:
The cartridge filling line is widely used for parenteral drugs across multiple industries. In the pharmaceutical sector, they serve for injectables such as vaccines, biologics, insulin, hormones, and other critical medicines. The biotechnology industry relies on cartridges for monoclonal antibodies, peptides, and high-value biosimilars. Cosmetic & dermatology fields use them for hyaluronic acid fillers, skin boosters, and mesotherapy. Additionally, cartridges are applied in veterinary medicine for vaccines and injectable treatments. Their precise dosing, sterility assurance, and compatibility with pen injectors make them ideal for self-administration and clinical use, meeting strict regulatory standards worldwide.
Performance Advantages:
GMP & Pharmacopoeia Compliance
Meets new GMP standards and exceeds latest pharmacopoeia cleaning requirements.
Full Servo Control System
Ensures precise motion control with touchscreen-based parameter adjustment for flexible operation.
Advanced Automation
Features servo-driven filling and CIP/SIP capability for reduced manual intervention.
Accurate & Adaptive Filling
Utilizes ceramic pumps and two-step filling with vacuum extraction for high precision (±1%) across viscosities.
Efficient Sterilization & Depyrogenation
Uniform heat distribution in the sterilizing tunnel ensures effective removal of heat sources and complies with sterile processing.
Isolation & Protection Options
Configurable with RABS, isolators, or laminar flow systems for toxic or highly active products.
Data Traceability & Monitoring
Integrated temperature recording, curve printing, and real-time HMI monitoring for full process control.
Technical Parameter:
| Applicable Specifications | 1.5-3ml(customizable) |
| Production Capacity | ~8400 bottles/hour |
| Filling Accuracy | ≤ ±1% |
| Number of Filling Heads | 8 (divided into two fillings) |
| Pass rate of plugging | ≥99% |
| Capping Success Rate | ≥99% |
| Power Supply | 380V / 50Hz (or customized) |
| Material Contact Parts | 316L stainless steel |
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