Solution Of Clean Room Engineering System

I. Introduction:

The clean room engineering system provides a strict sterile environment for production and staff of pharmaceutical factories, hospitals and medical instrument manufacturers, in which not only microorganism, bacteria and other pollutants are eliminated, but also product quality and safety are improved. Each process shall be controlled well, otherwise no production technology and management can completely guarantee quality of drugs. Clean room engineering system can be applied to such high-tech fields as pharmaceutical and medical, precision instrument, aerospace, food & drink, cosmetics, micro-electronics, optical magnetic technology, bioengineering, integrated circuit, medicine and health, electronic apparatus, industrial engineering and scientific research and teaching and we can design or undertake construction of industrial clean room and sanitary clean room of various types.

By virtue of in-depth research on production environment of our pharmaceutical factory customers and accumulated engineering experience, we had a clear understanding of the key points for environment control in biopharmaceutical manufacturing process; energy saving is a priority in our system solution; we are good at providing our customers with environment solutions which comply with requirements of GMP and such international standards as FDA, ISO14644 and IESTEN1822 and apply state-of-art energy-saving technology. We can provide planning and design for the whole GMP factory, including purification scheme of people and logistics, clean Air Conditioning system and clean room decorative system engineering, and a complete installation supporting service covering energy-saving modification of the whole factory, water and electricity, ultra-pure air pipeline, clean room monitoring, maintenance system, etc.

Maintenance and inspection on clean room engineering system is necessary, thus periodical inspection shall be performed for technical mezzanine and sealing doors in the workshop. During production, many pollutants will be produced. However, purification technology of clean engineering can effectively control them to improve cleanliness of production environment while maintaining safety of products.

II. Detailed introduction:

1. The production workshop is divided into general production zone, control zone and clean zone by production process and product quality requirements. Shoes changing zone for staff, primary and secondary changing rooms for men and women, hands washing and sterilization room, laundry, air shower, clean pedestrian corridor， cargo shower, injection moulding room, rubber gasket dust blowing room, medium storage, assembly room, inner packaging room, outer packaging room and machine room, logistics, etc. are set. The machine room is set in a specific room which is subjected to sound insulation and shock protection. The cooling tower and cooling pump are provided at roof or a special location based on building design. Running load of equipment conforms to load-bearing requirements of floor slabs.

2. People moving direction: shoes changing, dressing, hands washing and sterilization- air shower- clean corridor – clean workshop. Emergency exits are provided at clean workshop and corridor to facilitate evacuation.

III. Clean room solution scope:

★ Design, construction, commissioning and maintenance of clean workshop, clean factory, dust free room, clean room project, operating room, laminar flow operating room, dust free building and other clean room engineering;

★ Primary efficiency particulate air filter, medium efficiency particulate air filter, high efficiency particulate air filter, sub-high efficiency particulate air filter, clean bench, air shower, biological safety cabinet, laminar flow cabinet, hepa box, air sterilization equipment, pass box, FFU, stainless steel products, etc.;

★ Air distribution, pressure difference control, optimized self-purification, control of temperature, humidity and noise;

★ 10-10 million grade operating room, dust-free sterile room, animal laboratory, integrated laboratory equipment engineering, food workshop purification engineering, LED display dust-free workshop, cosmetics clean room, etc.;

★ AC engineering, water and electricity, piping, power, electromechanical equipment engineering for enterprises, hospitals, hotels, factories, shopping malls and office buildings;

★ Sandwich panel engineering, various dust-proof, antistatic epoxy floor and PVC floor engineering; secondary arrangement of clean rooms; visualized arrangement of visiting corridors;

★ Strong electricity and weak electricity in clean rooms, video monitoring, voice response, access control and other intelligent control systems for clean rooms;

★ Recommendation of materials and equipment meeting requirements based on customers' requirements, project risk evaluation and regional characteristics;

★ Design and layout more conforming to production requirements to prevent cross pollution and quality change;

★ Customized clean room engineering system solution based on different industries and special requirements of customers.